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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

MTR-3T12-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

PSPC-DC100-220L Prof Shop Floor SPC DC 100 User 220v

20AD011A0AYNANG1 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20BC3P5A3AYNACC0 PowerFlex 700 AC Drive 20B

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22C-D030N103 PowerFlex 400- 15 kW (20 HP) AC Drive

140CFH00800 Quantum CABLEFAST, 模拟量输入块, 带保险

FR-A740-37K 54KVA 71A 37KW

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1492-SPM1B030 MCB Supplementary Protector 3 A

人机界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶体管

6ES73317PF014AB2

1497B-A9-M11-0-N Control Power Transformer

1606-XLS960EE 200 to 240VAC In 24 to 28VDC Out 960W PS

1769-IQ32 CompactLogix 32 Pt 24VDC D/I Module

190-HM1 Rotary Door Handle

194R-J100-1753 Disconnect, fused, J-type, 100A

2090-CPBM7DF-14AA20 MP-Series 20m Standard Cable

2090-XXNPMP-8S15 MP-Series 15 m Length Power Cable

CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet

GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.

IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor

IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs

IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack

IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels

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IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

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2198-R014 Kinetix 5700 1.4kW Shunt Resistor

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1585J-M8PBJM-15X 1585J Ethernet Media Cables

1760-L18AWA-EX Pico 18 Point AC Controller

188-K2C320 Miniature Circuit Breaker 32 A

194L-A40-1754 40 A 194L Load Switch

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Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600

Support 9357-ANETMD3S SUPT RENEWAL CONTRACT FOR 9357ANETMD3E

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CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

20AD1P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

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20P21AD100RA0NNN PowerFlex 100 A DC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存储卡8K/步,适用FX1N 710-

1492-MC8X10 IEC 8 x 10 mm Marker Card

1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip

软启动器 3RW44542BC44

SIMATIC STEP 7 V14 6ES7822-1AA00-0YM5 SIMATIC STEP 7 专业版 TIA Portal SUS Compact

1585D-M4UBDF-8 Ethernet Media M12, Patchcord

1756-IF8IH ControlLogix 8 Pt A/I HART Isolated

1797-BOOT FlexEx Accessories

194E-E25-1756 25 A 194E Load switch

2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable

2090-KPBM7-12AA MP-Series Power and Brake Connector Kit

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

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IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

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20C-DA1-A PowerFlex 700H 24V DC Control IO Board

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6SE6440-2UC17-5AA1 0.75KW

1492-JG70 IEC 1-Ckt Feed-Through Grd Blk 70mm

1492-WM4 IEC Term Blck 8x47.6x41mm Screw

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紧凑型信号模块 6ES7 521-1BL10-0AA0 DI 32：数字量输入模块，DI 32x 24VDC BA, 25mm 模块，含前连接器

1585-C4EB-S300 Ethernet Cable Spool PVC Red 300m

1746-NT8 SLC 8 Point Digital Input Module

1788-EN2DNROM EtherNet/IP-DNet Bridge - On Machine

193S-EESP E1 Plus 5.4-27.0 A Overload Relay

20-PP01049 FAN FOR FAN INVERTER PWRFLEX HIGH PWR

2090-CSBM1DF-14AF25 Kinetix Cable Single DSL 2090-Series

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT input system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO5000KM eSignature Option for Historian - Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647WFLESOP Proficy Workflow - eSOP Operating Procedures Templates and Reports

IC694ALG223 Input module, analog 16 point single ended, current.

IC756RDV010K-98 DV Draw Development on IRIX Op Sys, Korean, Version 9.8

MicroLogix 1200 System 1762-OB8 8 POINT 24 VDC SOURCE OUTPUT

PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

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Communications 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

Support 6200-AGA3R SUPT REINSTATEMENT CONTRACT FOR 6200AGA3

Support 9358-BIZDME1R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERC FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL5350ENE RSLOGIX 5/RSLOGIX EMULATE 5 BUNDLE, CD

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78004654 Target Replacement Power Supply

IC200MDD847 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT

IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long.

MTR-1231-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

Z44A730464-G26 "Connector for brake power for all Alpha or Beta motors (except B0.5, Bis or BHVis) or fan power for A40/2000 motor "

20BD077A3ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

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22F-D013N104 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21810 Quantum MBUS+ DROP CABLE 8' LFT-HD DEC

294D-FD1P5Z-G2 Variable Frequency Drive

PYC-A1 MY/LY系列安装卡子（100个/包）

1492-SPM3B020 MCB Supplementary Protector 2 A

软启动器 3RW40241TB05

电机启动器 3VU16402CM00

150-F43NBDB SMC Flex Smart Motor Controller

1734-8CFGDLX POINT I/O 8 Point Combination Module

1774-XE 2 (4POS) PROCESSOR KEYS

193-EF2BKF Solid State 160-400 A Overload Relay

20-750-BUS4-F8 PF755 FR8,IP00,AC IN,DC BUS TERMINATION

2090-CPWM7DF-10AA60 MP-Series 60m Servo Power Cable

2097-V33PR5-LM Kinetix 350 2.0kW Servo Drive

ET-GT-5ES-4ST 3 RJ45 Ports, 2 Multimode Fiber Port Ethernet Switch

GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

IC220MDL644 INPUT, 24VDC POSITIVE LOGIC, 16PT (REQUIRES 4 IC220TBK122)

IC647DMC005 DataMart 5 Reporting Clients

IC647PWRV00 Proficy Power SCADA Additional Viewer License

IC693MDL250 120 Vac Isolated Input (16 points). Module requires a terminal block IC694TBBx32 or IC693TBSx32).

IC756CDV001J-98 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .8

MSI-PROD-100 Product Management Clients 100 Pack

PLC-5/1771 System 1785-L86B PROTECTED PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-FPD FIELD POTENTIAL DISTRIBUTOR

Communications 1784-PCICS CONTROLNET PCI BUS SCANNER & MESSAGING CARD WITH

Operator Interface 2711E-NF2 FUNCTION KEY LEGEND INSERTS, PV1400E KEYPAD

Support 9304-WVR256R SUPT REINSTATEMENT CONTRACT FOR 9304WVR256

Support 9324-RLD25U7PTE RSLOGIX 5000 LITE PORTUGUESE TO PRO UPGRADE

DeviceNet Products 2711-K10C10 PV1000 COLOR KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EDETJSA RSWIRE DETAILER/JIC WIN STANDALONE

Motion Control MPF-A430H-SJ22BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL

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IC670MDL730 24VDC 2.0A Output Pos. Logic, 8pt Electronic Short Circuit Protection Module

QPJ-COS-201 MODULE CANOpen

STXPBS032 STXi Profibus with 24VDC sink (Positive Logic) input, 32 points, expandable to 8 additional modules.

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22B-B8P0C104 PowerFlex 40- 1.5 kW (2 HP) AC Drive

140DDO35301 Quantum 开关量 DC 输出,32点,24VDC, 4组隔离

284D-FVD7P6Z-25-CR-DB-SB DeviceNet Variable Frequency Drive

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1492-SPM1B130 MCB Supplementary Protector 13 A

直流电源 6EP1332-1SH42 100/240VAC 输入，24VDC/2.5A 输出

6ES78105CC000YM2

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190E-ANEJ1-CB25C 1.6-2.5 A Economy Starter W/Ckt-Bkr

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IC200UAR014-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp & 4 at 2 amp), 120V/240VAC Power Supply

IC646TDV915 1500 I/O Point Development System

IC647NXV000 Proficy Tracker Order Execution Management Display

IC693ALG223LT Analog Input, Current, 16 Single Channels (LT)

IC752DDZ000 New DataDesigner editor, supports DataPanels 20, 30, 40, 50, 60, 85, 1 50, 160 and 240

IC800VMM20MBKSE25 2 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (9.55 Nm)

SLC/1746 System 1746-QV OPEN LOOP VELOCITY CONTROL MODULE

Industrial Computers 6189V-SLCDRW CD DRIVE WRITEABLE (SLIM)

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