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A20B-1000-0131

　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。

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IC756WRE499J-22 DataViews Runtime for Windows 100+, Per User, Japanese, Version 2.2

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IC800SLCBZ050 Brake Cable, 30-750 W SL Servo Motor with Brake, 5 Meters

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FlexLogix System 1794-OM8 220V AC OUTPUT MOD, 8 PT.

PLC-5/1771 System D1785-6.8.7 REF.GUIDE CONNEC PLC-5 PR

Process Control 1757-PLXSR100 PLX 100 POINT REDUNDANT SERVER LICENSE

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Support 2707-NP2R SUPT REINSTATEMENT CONTRACT FOR 2707NP2

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6SE6440-2UD38-8FB1 90KW

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1585-C8TB-S300 Cable Spool Ethernet Media

1746-RL51 SLC Octal Label Kit

1790-T8BV8VX CompactBlock LDX 16 Expansion Block

194E-A25-1753 25 A 194E Load switch

20-PP11002 WIRE SET 2

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IC600LR632RR 16K/16K Combined Memory

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IC655ALG566RR Analog Output (2 Channels)

IC694CHS392 Base Expansion 10 Slots

IC756SDV001E-98 DV Development - Solaris Op Sys Addt'l User, English, Version 9.8

MicroLogix 1500/1769 System 1764-24AWA ML 1500 BASE 120V AC IN / RELAY OUT / AC POWER

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Motion Control 8720SM-018S2FBS1 18.5 KW/47.1 AMP, 460VAC, AC MOTOR WITH SRS60 ENC.

829-8-1 Thumbwheel Assembly. 8 Digit, 1 True. Dust Seal

IC200MDL740 OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT

IC697VAL216 Analog Input, 16 channel, jumper selectable for 0 to 5VDC, 0 to 10VDC, +/-2.5VDC, +/-5VDC, +/-10VDC. 16bit Resolution

MTR-1324-N-D-E-SRR Stepping Motor Nema34 3A Splashproof

ZA06B-0034-B175#7008 B6/2000 servo motor with holding brake and 32k serial encoder

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22F-RF6P0-AL PowerFlex EMC Filter Kit

140CFA04000 Quantum CABLEFAST, 通用连接块, 直头连接

294E-FD1P5Z-G2-3-SB Variable Frequency Drive

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1492-SPM3B250-N MCB Supplementary Protector 25 A

软启动器 3RW40261TB04

TS 模块 6GK7 972-0MG00-0XA0 TS Module GSM

150-F84 SMC Flex Protective Module

1734-IE8C POINT I/O 8 Point Analog Input Module

1783-BMS4S2SGL Stratix 5700 6 port managed switch

193-EOS-SDS E300 Diagnostic Station

20-750-EMC1-F5 PowerFlex 750 Frame 5 EMC Kit

2090-CPWM7DF-12AA20 MP-Series 20m Power Cable

2098-DSD-030 Ultra 3000 3kW Servo Drive

G-C475 GagePort to VAX 4-Wire/Host

GFK-2199 VME3570Dual Channel Incremental Encoder Interface

IC220TBK062 I/O TERMINAL STRIP W/DUAL SHIELD, 6 POSITION SPRING STYLE-QTY 5

IC647EURM EUR:Eurotherm 800 Series

IC647SCMT001 Scheduler Macro Tool

IC693MDL643RR 24 Vdc Input, Positive Logic (16 Points)

IC756DVE010E-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, English, Vers ion 9.8

MSI-QUAL-5 Quality Management Clients 5 Pack

PLC-5/1771 System 1771-A3B1K CONFORMALLY COATED, I/O CHASSIS ASSEMBLY, 12 SLOT

Distributed I/O 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

Communications 1770-CD7 DATA HWY TWINAXIAL CABLE, 700 FT/213 M

Operator Interface 2711E-UK14EK10 PANELVIEW 1400E KPD TO 1000E KPD MIGRATION KIT

Support 9305-RSVADFCESS SUPT RENEWAL CONTRACT FOR 9305RSVADFCES

Support 1754-PCSR SUPT REINSTATEMENT CONTRACT FOR 1754PCS

EtherNet/IP Products 1788-ENBT ETHERNET/IP LOGIX DAUGHTERCARD

RSI Software Products 9301-2SE3400KOU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9515-RSAAMPRVENE RSMACC AUTO ASSET MGMT, PREVENTIVE MAINT

Motion Control 1326AB-B430E-M2K4L MOTOR,SERVO,460V,6.6NM,3000RPM,MULTI,BRK,IP67

3414-128-C Greyline OS, 2 Line, (20) 9MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4

HMI-BEZ-201 BEZEL 5" STAINLESS STEEL

IC693ACC350 Redundant Power Supply Adapter (RPSA) Module. The RPSA replaces the power supply on a CPU base or expansion base and connects to a Redundant Power Supply Base.

QPL21100C2P QUICKPANEL COLOR 12.1" TFT

TGT-DI0L-32-0RR Target Digital I/O 16 Inputs and 15 Inputs/Outputs

20BC5P0A0AYNAND0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

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22B-D2P3H204 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140ACI03000 Quantum 模拟量输入,单极性高速,8通道,4-20mA或1-5V

284E-FVD4P0Z-10-RR-3-DB1-EMI EtherNet Variable Frequency Drive

E2E-X1R5E1 1.5mm,电感式,三线,常开 100mA NPN电源:10-30VDC圆M8

1492-SPM1C020-N MCB Supplementary Protector 2 A

通用型变频器 6SE6 420-2UC24-0CA1 "4.0 KW，185 x 245 x 195"

电机启动器 3VU13400MP00

1497D-A17-M22-0-N 1En Purpose Transformer

1608N-012A240V2S 12 A Mini DySC Sag Corrector

1769-OF8V CompactLogix 8 Pt A/O Voltage Module

190S-BND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE630-1753 Disconnect Non-Fused IEC 3 Poles 630A

2090-CPBM7DF-16AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXTPMP-10S12 MP-Series 12 m Length Power Cable

CFDA-3WPB-0070-AZ This cable has been replaced by cable CFDA-7WPB-0070-AZ

GF-3910R Connecting FlashCable to Ohaus Model C/ E/ GT/ MB/ TP/ TS series.

IC200UDR010-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply

IC646TRT915 1500 I/O Point Runtime System

IC647PATH105 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a single dri

IC693APU302RR Axis Positioning Module (APM), 2 Axis, requires (1) or (2) CBL311

IC752PBI100 PC/104 Profibus Card

IMC-105E-1-D 5 amp IMC enhanced stepping motor controller

SLC/1746 System 1746-P5 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MMA15 MNTG ADAPTER FOR CONVERTING 6185-C OR J TO 1500M

Application-specific products 1404-M505B-CNT-02 1404-M5 CONTROLNET PM3000 CLASS 0.2 24V P.S.

Operator Interface 2711-K10C15L1 PV1000 COLOR KEY, CNET & RS232 PRINT

Support 9301-2SE3200FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200FR

Support 9380-RSBS SUPT RENEWAL CONTRACT FOR 9380RSB

DeviceNet Products 1792D-16BVT0CD MAXUM 16 IN WITH POINT LEVEL DIAGNOSTICS

RSI Software Products 9301-2SE3203ZHE RSVIEW32 RUNTIME 300 WITH RSLINX (CHINESE)

RSI Software Products 9358-BPMGR03ENE RSBATCH PRODUCTION MANAGER (SUPT 1-10 BATCH SVR)

Motion Control MPL-B4530F-RK22AA MOTOR,SERVO,8.36 NM,2800RPM,RSLVR,460V

Motion Control 2090-SCVP1-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 1.0M

GHMI-KPN-302 QUICKPANEL KEYPAD FOR 10.5" GE LABEL

IC646MPP010 Logic Developer - PLC Professional - 10 Pack

MTR-1337-E-D-E-S Stepping Motor Nema34, Series Wdg, Encoder, Splashproof

QPJ-PBS-201 Communication Module for 5 inch & 6 inch: Profibus Slave

20BC037A3AYNANC0 PowerFlex 700 AC Drive 20B

20F11NC085AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-C2S PowerFlex IP66 UL-NEMA Type 4X-12 HIM

2711P-RGT12 PV Plus 1250 Touch Antiglare Overlay

280S-MTR22-M3 ArmorStart Spare Parts

C200HW-COM05-EV1 二个RS-232C 端口和一个通讯协议宏功能

1492-PDEC1 HOLE PLUG

数字量输入/输出模块 6ES7422-1BL00-0AA0 DO/32 24V DC，0.5A，光隔离

变送器 3RS10002CD00

1497-A-AXJK-0-N Control Circuit Transformer

1585J-M8UBJM-0M6 RJ45 Ethernet Media

1761-L10BXB MicroLogix 1000 10 Point Controller

188-K3B500 Miniature Circuit Breaker 50 A

194L-E20-1756 20A 194L Load Switch

2090-CPBM4E2-14TR MP-Series 0.5m Length Transition Cable

2090-XXNFMP-S03 MP-Series 3 m Length Feedback Cable

BC647OEMK1M4 OEM Edge Additional M4 Key includes 1 physical M4 key.