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AKM54G-ANC2R-01,

AKM54G-ANC2R-01

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

1585J-M8EBJM-2 RJ45 Ethernet Media

1770-KFDG RS-232C to DeviceNet Interface Module

188-K1C200-N Miniature Circuit Breaker 20 A

194R-J30-1753S 194R Disconnect Switch

2090-CCMPCDS-23AA03 Comms Cable Kinetix 3 PC to Drive 3m

2090-U5PM-D0909 Ultra 5000 9m Interface Cable

CB5N-0WPM-0400-AZ Fan Cable, A50/3000HVis Motor w/ Fan,40M

GC646IFCLNTCRO050 GCC iFIX iClient Read Only 100 PK Keyless Runtime Version

HE670ACC100 Discontinued Part. Check with GE IP on migration path.

IC600LX612RR 4K Logic/8K Register Memory Module

IC647HSTES750KM Historian Enterprise Server 750,000 Points (M4 Key)

IC655APU510RR High Speed Counter

IC694CHS398CA Conformal Coated 5 slot expansion base.

IC756SDV001J-98 DV Development - Solaris Op Sys Addt'l User, Japanese, Version 9.8

MicroLogix 1500/1769 System 1769-ADN 1769 COMPACT I/O DEVICENET ADAPTER

PLC-5/1771 System 1771-PT1 FIBER OPTIC CABLE

Distributed I/O 1794-TB2 TERMINAL BASE, 2-WIRE

Communications 9399-WABOUGES RSLINX OEM USERS GUIDE (SPANISH)

Support 9310-BL100R 9310-BL100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

Support 9358-BTDS03R SUPT REINSTATEMENT CONTRACT FOR 9358BTDS03ENE

Support F1771-KGSERB FIRMWARE UPGRADE FOR 1771-KG COMMUNICATION MODULE

RSI Software Products 9324-RLD0U7ENE RSLOGIX 5000 SERVICE ED TO PRO UPG, ENU

RSI Software Products 9301-2SE350ZHU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-MTRCK03U2 UPGRADE: IN-SUPT: RSBW MATERIALTRACK 3 TO 10

Motion Control 8720SM-018S2FBS4 18.5 KW/47.1 AMP, 460 VAC, MOTOR WITH SNS60,+MPL

840-RC-06 6" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200MDL743 OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT

IC697VAL301 Analog Output, 12 bit 32 channel, 0-10VDC, 0-5VDC, +/-2.5VDC, +/-5VDC, +/-10VDC

MTR-1331-J-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder

IC-3173

FSC-1613VN

SHT-16B-B1/CPCI

HIVERTEC PPD203

eNSP3-450P

DMC2C80

PIO-32/32T(PCI)H

1492-SPM3B320 MCB Supplementary Protector 32 A

软启动器 3RW40372BB15

中央处理单元 6ES7 211-1HE40-0XB0 CPU 1211C DC/DC/RLY

150-F85NBD SMC Flex Smart Motor Controller

1734-IM2 POINT I/O 2 Point Digital Input Module

1783-ETAP 3 Port EtherNet/IP Tap

193-EPD E1 Plus Panel Mount Adaptor

20-750-EMC2-F45 PowerFlex 750 Size 4-5 Frm EMC Core Kit

2090-CPWM7DF-12AA40 MP-Series 40 m Length Power Cable

2098-DSD-030X Ultra 3000 3kW Servo Drive

GA646IFCLNTCRO005 GCA iFIX iClient Read Only 10 PK Keyless Runtime Version

GFK-2205 Programming Manual for Target ARS and IMC-D Series Controllers

IC220TBK084 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, AC OUTPUT-QTY 10

IC647G90C G90:GE Fanuc SNP

IC647SDEM SDE:Square D

IC693MDL645CA Conformal Coated Input module 24VDC 16 point POS/NEG logic

IC756DVE010J-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, Japanese, Ver sion 9.8

MSI-QUAL-50-43 Quality Mang Clients 50 Pack-43

PLC-5/1771 System 1771-A4BK CONFORMALLY COATED, I/O CHASSIS ASSEMBLY 16 SLOT

Distributed I/O 1790D-T8BV8B DNET LDX 24VDC, 8 UNIV IN/8 SRCE OUT BASE TERM BLK

Communications 1770-CG RS-232C INTERFACE CABLE

Operator Interface 2727-G7P20D1P5 MOBILEVIEW GUARD G750

Support 9305-RSVADFCITR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCIT

Support 9515-RSAAMPRDS SUPT RENEWAL CONTRACT FOR 9515RSAAMPRDENE

EtherNet/IP Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

RSI Software Products 9301-2SE3400PTE RSVIEW32 RUNTIME 32K (PORTUGUESE)

RSI Software Products 9515-RSCHM025ENE RSMACC CHANGE MGMT FOR UP TO 25 DEVICES

Motion Control 1326AB-B430E-S2L MOTOR,SERVO,460V,6.6NM,3000RPM,SINGL,IP67

3415-128-C Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4

HMI-BEZ-204 BEZEL 6" STAINLESS STEEL

IC693ALG220 Analog Input, Voltage/Current, 4 Channels

QPL2D200C2P/B QUICKPANEL COLOR 12.1" TFT BLANK

TGT-E000-0-0 Target series rack expansion module with 10 foot rack linker cable

SCC-AI04

PROFIBUS-PC

MRT-6320P-R

CORECO iMAGING X64-AN OC-64A0-02040

PCM-087

PWA 91\262C

1492-SPM1C040 MCB Supplementary Protector 4 A

通用型变频器 6SE6 420-2UD15-5AA1 0.55 KW，73 x 173 x 149

电机启动器 3VU13400NL00

1497D-A6-M14-0-N Gen Purpose Transformer

1608N-BP025A240V1 MiniDySC 25 Amp Bypass

1769-OW16 CompactLogix 16 Pt D/O Relay Module

190S-CND2-CC16D-TE 10-16 A Compact Comb Starter W/Ckt-Bkr

194R-NU100-1753 Disconnect non-fused NEMA 3 poles 100A

2090-CPBM7DF-16AF07 MP-Series 7m Cable

2090-XXTPMP-10S30 MP-Series 30 m Length Power Cable

CGGMP99901 GC GM PSRS

GF-4122R Connecting FlashCable to Panametrics 22DL.

IC200UDR064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 24VDC Power Supply. (1) serial port and (1)optional communication port.

IC646TRW112 REPORT MGR SUITE SINGLE UPGRADE

IC647PATKASR Proficy PAT - Driver For Kaiser

IC693BEM320 I/O Link Interface Module (Slave)

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & co mmunication cables, WinCfg, user & programming manuals

IMC-105P-1-DRR Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

SLC/1746 System 1747-NP1 WALL MOUNTED POWER SUPPLY (120V AC INPUT)

Industrial Computers 6189V-MPS EXTERNAL AC PWR SPLY, 90-264VAC, 47-63HZ @ 50 C

Application-specific products 1404-M505B-RIO MASTER MODULE - PQ 24V P/S RIO COM

Operator Interface 2711-K10C1L1 PV1000 COLOR KEY, RIO & RS232 PRINT

Support 9301-2SE3200ITS SUPT RENEWAL CONTRACT FOR 93012SE3200IT

Support 9380-RSBVB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB1000

DeviceNet Products 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT

RSI Software Products 9301-2SE320ESU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BPMGR03U2 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 3 TO 10 SERV

Motion Control MPL-B4530F-SJ24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V,BRK,11KG

Motion Control 2090-SCVP20-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 20.0

GPWPB01MV30-C49 OBSOLETE - V3.0 GP PRO FOR WINDOWS

IC646MPPU01 Logic Developer - PLC Professional - Upgrade from LM90, CC90, VersaPro

MTR-1337-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPK3D200L2P/B 6 inch Monochrome/ Blank Label/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6356

PCI-2726CL

MPC03-LH

台联E1-4CB TAINET模块 DCS 4E1

PCI-V504

MSC-486SSD

1492-PDEC4 Power Distribution Block Accessory

数字量输入/输出模块 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔离，0.5A

变送器 3RS10002CK00

1497-A-BASX-1-N Control Circuit Transformer

1585J-M8UBJM-15 RJ45 Ethernet Media

1761-L16BWA MicroLogix 1000 16 Point Controller

188-K3B630-N Miniature Circuit Breaker 63 A

194L-E20-3254 20A 194L Load Switch

2090-CPBM6DF-16AA03 TL-Series 3m Power and Brake Cable

2090-XXNFMP-S07 MP-Series 7 m Length Feedback Cable

BC647OEMR030 OEM Edge Renewal <(><<)> 30 keys includes up to 30 M4 key flashes which could be M4 or M1, Global Care Complete (iGC OEM)

GC647PATMODB Proficy PAT - Modbus Slave Interface: Provides The Capability To Interact With Other Systems Via The Modbus Protocol - Assist Suppor

IC200MDD850 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC ISO 4PT

IC646NSL805 Proficy SQL 2008 - 5 CALs using Client Access licensing model

IC647MDA300 View Development/Runtime 300 I/O with USB Hardware key

IC675PTR001 Profibus Terminator

IC697MEM713 Expansion RAM, 64K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD216RS1 16 amp 230 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System D1756-UM002AUSP CONTROL LOGIX PROGRAMMABLE LIMIT SWITCH MODULE UM

Industrial Computers 6182H-15KRH15B VVCE 1500, KEYPAD, STD MEM, CNET, AC

Process Control 1757-DNBUL100 DEVICENET USAGE LICENSE, 100 DNB MAX

Operator Interface 2711-M3A18L1 PV300MICRO MONOCHROME, DF1

Support 9326-AD25USS SUPT RENEWAL CONTRACT FOR 9326AD25USENE

Support 9371-EDETIACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETIAC

ControlNet Products 1797-RPA CONTROLNET EX MODULAR REPEATER ADAPTER

RSI Software Products 9301-2SE240PTU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA30U2R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 10 TO 30

Motion Control MPL-A4520K-SJ24AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S09 CABLE, 230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,9M

CBL-30-BT-10 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 10 Ft.

IC640HWP310 Series 90 Workstation Intf. (XT/AT) w/LM 90-30/20 Serial

IC800SLCPVL100 Power Cable, 3500W and 5000W SL Servo Motor, 10 Meters

OC647IFXPESPC-50 iFIX for Embedded XP SPC Blocks Option V5.0

PXI-2596

20-005722-04 5721-XXX

Intel SS7HDC

YM-2301H

SMB-A9650-LLVA

MRT-6300P-R

1492-MCBA2H60 60 A UL489 Miniature Circuit Breaker

1494V-DJ644-A-B-D1-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44576BC44

运行版软件 6AV2103-4BD04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 128 ->WinCC 专业版 512 PowerTags V14 Combo 和 WinCC RT 专业版 128 PowerTags

1585D-M8UGDM-3 Gigabit Ethernet Media

1756-L73XT ControlLogix 8MB Controller L7XT

1799-DNC5MMS DeviceNet I/O Accessories

194E-FA20E-PE-TN 194E Load switch

2090-CFBM7DD-CEAA12 MP-Series 12m Servo Feedback Cable

2090-SCVP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MPS001 Logic Developer PLC Standard with Proficy GlobalCare Complete

GC647AQC002 GC Quality Client 2 Pak

HMI-CLP-200 MOUNTING CLAMP FOR QP2 QP3 QP4 & CEIIx - 1 Set of 4 Clips

IC641VPS305 VersaPro Standard Edition 5 Pack - Windows Programming Software for Se ries 90-30 and VersaMax PLCs

IC647IFPLDV00075M iFIX Plus SCADA 75 I/O Development (M4 Part)

IC660ELB904RR GENIUS Network Adaptor

IC697ACC727 Top and Bottom PWA Cover - GBC (Quantity 2)

IC756WRJ099J-27 Runtime License Windows 50-99 Users Japanese v2.7

FlexLogix System 1794-ID2 2-CHANNEL INCREMENTAL ENCODER INPUT MODULE

PLC-5/1771 System D6200-6.4.6RU PLC5 PROG. SW CONFIG.& MAINTENANCE MNL (RUSSIAN)

Process Control 1757-UPGNG PLX SERVER BATCH REPORT UPGRADE

Operator Interface 2711P-B12C4B1 PV PLUS 1250, KEY/TOUCH, ENET, AC PS, STD MEM

Support 6001-F2ES SUPT RENEWAL CONTRACT FOR 6001F2E

Support 2711-ND2DES SUPT RENEWAL CONTRACT FOR 2711ND2DE

Support F1785-L60CSERD FIRMWARE UPGRADE FOR 1785-L60C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230JPU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (JP)

RSI Software Products 9701-VWSS025LENE RSVIEW SE SERVER 25 W/RSLINX ENTERPRISE

RSI Software Products 9399-RSRGR RSRULES GETTING STARTED GUIDE

Motion Control 1394C-SJT22-C MODULE,SYSTEM,22KW,IMCS,NO RIO,NO AXIS,LI

BC646MPP005 Logic Developer - PLC Standard Bundled 1 Year SAFE - 5 Pack

IC300OCS072 OCS with 2x20 LCD Display and with 16-key keypad. Built in I/O no expansion. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP). With CAN network interface

IC752WFC575 CONTROLSTATION DS2050 15" 566MHz/128MB RAM WNT

MTR-3T23-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

PCI-6284

PROX-1635

SJ-SN-150

ADLINK PCI-7432

PBP-08P4

PCI-4148C

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

软启动器 3RW44263BC36

备品备件 6ES7 591-1BA00-0AA0 CPU 显示面板：CPU 1515,1516,1517 和 1518

1585BT-M8UBBM-10 1585 Ethernet Media Patchcord

1747-C11 SLC Replacement Cable

1790D-T4R0 CompactBlock LDX Input Base Block

194E-A40-1753-6G 40 A 194E Load switch

20-PP60010 FIBER OPTIC CBL SET FR9 PF700H PF700S

2090-CSBM1DF-18AF40 Kinetix Cable Single DSL 2090-Series

20AC072A0AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDA159 Proficy GlobalCare Complete for View Development /Runtime 1,500 I/O

HE693ASC900 64K ASCII BASIC Module w/two RS-232 and one RS-485 port, EEPROM

IC600PM542RR High Capacity I/O Rack Power Supply, 24Vdc

IC647HSTESEO2000KM eSignature Option for Historian - Enterprise Server 2,000,000 Points (M4 Key)

IC655MDL525RR 115/230Vac Input (16 points)

IC694MDL330 Output module 120/240 VAC 2amps 8 Points.

IC756SDV010K-97 DV Draw Development on Solaris Op Sys, Korean, Version 9.7

MicroLogix 1500/1769 System 1769-OV16 16 POINT 24 VDC SINKING OUTPUT MODULE

PLC-5/1771 System 1771-ACN15 CONTROLNET 1.5 AND BEYOND, 1771 I/O ADAPTER

Distributed I/O 1794-PS13 85-264 VAC TO 24 VDC 1.3A POWER SUPPLY

Communications D1785-6.5.2 DH PLUS RS-232-C INTERFACE MDL(1785-KE)USER'S MNL

Support 9313-L5225S SUPT RENEWAL CONTRACT FOR 9313L5225

Support 9358-CTATRENR SUPT REINSTATEMENT CONTRACT FOR 9358CTATREN

Support F1771-QDCSERA FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD250ITE RSLOGIX 5000 LITE EDITION ITALIAN

RSI Software Products 9301-WK15GEMENE RSVIEW32 WORKS1500 WITH GEMTOOL/SECSHOST/RSLINX

RSI Software Products 9358-PLTM2400U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 50 WORKCELL

Motion Control 8720SM-037S4KAS3 37 KW/76.1AMP, 750 VDC,AMP AC MOTOR WITH SNS60ENC.

9450-SX-C Protocol Converter. 3 Serial & 1 Bidirect Parallel Port with Clock/Calendar

IC200TBM001 I/O AUXILIARY BARRIER STYLE

IC697VRM015 Reflective Memory with 256Kbyte memory & 512 transfer FIFO. 170MBaud fiber optic network. Supports up to 256 nodes over 2,000 meters

MTR-1337-N-A-E-0RR Stepping Motor Nema34

NI 5761

Wafer-5821-300

Beauphone VR3.20

HIVERTEC PPD233A

HP BCM5761 488293-001