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AKM22E-ANBNR-00,

AKM22E-ANBNR-00

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　　SMART LINE V3在空压机热能回收系统上的应用，在本次对产品的升级改造中，使用了smart line v3代替原来的smart line 700ie, SMART系列PLC的SR60型号CPU作为控制器，通过对现场设备的IO控制以及MODBUS协议跟变频器通信控制，实现了整套系统监控的功能，实现了对温度，压力、流量及第三方变频器工作状态的监控显示，以及必要的修改操作。本次改造，充分发挥了SR60型号CPU的系统功能，来实现对设备的控制和监控，也使我对小型机smart 系列产品的功能有了新的认识。
　　项目名称：伯恩空压机余热回收节能方案
　　一、项目介绍
　　业主原来采用某国产PLC和昆仑通态屏控制，串口通讯现场仪表不能很好的结合显示控制起来，整套系统改成Smart 系列的控制，整套产品的安装布置显得更加紧凑合理，尤其是上下位的以太网通讯简易稳定快速，smart 200 plc 485口直接跟变频器通讯(采用modbus rtu 协议通讯)，配置完美无缺。
　　二、工艺原理
　　1.空气压缩机压缩热的组成;
　　结论;空压机=电锅炉
　　2.现场配加空气能热水系统，在车间压缩机系统停机状态下为保证供热的持续性所采用的供热设备：
　　3、控制系统，因为原有的空压机系统都具有完善的控制系统，负载维护系统的正常高效运行，热回收系统是冗余系统，所以原有的空压机组无需做任何控制方面的改变。热回收本身的控制系统可以采用温度控制，通过监控热水箱温度来控制加热循环水泵运行，水泵运行时，即为热回收系统启动状态，当需要热水温度较高时，可以设定水温，增加循环次数。为了节能，防止压缩机未启动而水泵启动造成电力的浪费，可以通过测量排气温度的方法来作为确定循环水泵是否需要工作。
　　三、设备图
　　四、工艺设计及电控触摸屏和PLC控制思路：
　　1、在本次在离心机热能回收系统的升级改造中，使用了SMART系列PLC的SR60型号CPU作为控制器，通过对现场设备的IO控制以及MODBUS协议通信控制，实现了热回收系统的自动控制功能，并通过以太网通信实现了与中控室上位机的连接，实现了对温度，压力，流量的监控显示，以及必要的修改操作。本次改造，充分发挥了SR60型号CPU的系统功能，来实现对设备的控制和监控，也使我对小型机的功能有了新的认识。
　　2、IO表设计及PLC选型
　　根据现场设备，汇总需要输入点13个，输出点12个，其中两个输出点为220V交流输出驱动接触器动作，所以选择继电器输出型的PLC，根据IO点数要求，我们选择了S7-200 SMART系列的SR40型号CPU(实际采用SR60)，并根据需求设计了IO表。
　　3、其它主要电气设备选型4、确定通讯方案
　　1)、MODBUS通讯方案
　①英威腾CH100A变频器提供modbus 协议地址表，能够方便地接入系统。
　　②英威腾CH100A变频器参数设置
　　通信种类：2：MODBUS RTU形式
　　机器地址：1
　　传送速度：1：9600bps
　　数据长度：1：8位
　　校验形式：0：无校验
　　五、编程与调试
　　1、IO控制程序编程与调试
　　热水回收系统工艺流程比较简单，采用过程和分时段送水控制，这里采用了时序控制。
　　利用hmi 读取和设定PLC时钟在面板显示，以达到时钟一致不变。设定不同时段的送水激活指令以达到自动满足条件送水的目的。
　　2、MODBUS通信程序编程与调试：
　　samrt 200 plc自带modbus 库指令，组态应用变得简
　　3、上位机组态
　　上位机首先与PLC通过网线连接，然后在软件中添加新设备。然后建立相关的变量连接：
　　六、结束语
　　SAMRT LINE V3最大的特点外观时尚新颖、通讯主流飞快，相比之前下载速度不是一个级别的!软件更新简洁优化很大，搭配 S7-200 SMART PLC不愧为小系统性价比之王，通讯主流灵活快捷、本次使用的SR60型号CPU的PLC进行系统设计和编程，整体感觉使用性能良好，很适合在系统点数要求不高的场合使用。一串一网的两通讯口连接具备主流通讯功能，SMART灵活多变的扩展功能无论同变频器、仪表、网关连接都轻松自如。在工厂小范围的现场总线主从控制也是不成问题，smart系列的hmi和plc无缝完美通讯对接变得组态是如此简易方便!
 

BC646VSCEMK Proficy Machine Edition View Standard with Global Care

GFK-0828 Series 90-30 Diagnostic System User's Guide

IC200MDL730 Output 24VDC POS LOGIC 2.0 amp per point(1 group o 8) with ESCP 8 points

IC600CB537RR Communications Control Module Type 3

IC647HSTCSEO1000KM eSignature Option for Historian - Enterprise Corporate Server 1000000 Points (M4 Key)

IC647WDEC WDE:Woodword Modbus Ethernet

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

VSPCSE-REPTS VISUALSPC SECURE EDITION REPORTS

20BD077A0ANNACC1 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11LF710JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A2P5N113 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

490NAA27102 Quantum MODBUS PLUS电缆,500'

291E-FAZ-G1-3FR Direct Online Reversing Starte

PYF08A-E 导轨安装型，MY2J，MY2NJ

1756-IM16I 220VAC 16点输入模块（每路单独隔离）

PXIe-5160

PCL-832

SOM-4486

DC2405M

PEAK 600VL

IBM X3250M3

1492-PD3C263 350 A Power Distribution Block

中央处理单元 6ES7414-4HJ04-0AB0 CPU414-4H,1.4MB RAM，60ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口

2097-V31PR2 Kinetix 300 Servo Drive

ENP2335M020 Male Standard/Male Standard, 2 meters

GFK-1866 S2K Series Brushless Servo Amplifier User's Manual

IC220DEM012 VERSAPOINT STATIC DEMO, PROFIBUS NIU

IC647CSPR002 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

IC756CDV000E-97 DV Development - Compaq True64 Op Sys, English, Version 9.7

MSI-MGMT-25-43 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L26B PROTECTED PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-IJM23 5 VDC INCREMENTAL ENCODER

Communications 1787-PCABL PROBE CABLE FOR 1770KFD

Operator Interface 2711-NM13 2 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WTD300S SUPT RENEWAL CONTRACT FOR 9304WTD300

Support 9324-RLD200S SUPT RENEWAL CONTRACT FOR 9324RLD200ENE

DeviceNet Products 2711-B5A10L1 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335JPU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDESI1 RSWIRE DESIGNER/IEC STANDALONE

Motion Control MPG-B010-091M24 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,BRK

Silver Series 2711-K14C3 PV1400 COLOR KEY, DH485 & RS232 PRINT

HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage input module for Series 90-30 with 16-bit resolution and weighing functions.

IC670CHS002 I/O Base, Box Style

QPI-MBP-201 MODULE MODICON MODBUS PLUS

ST-7111 STXi Expansion Power Distribution module module, 24VDC, 1 A 5VDC booster

20BC260A3ANNANC0 PowerFlex 700 AC Drive 20B

20F1ANC260JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B024F104 PowerFlex 40 5.5 kW (7.5 Hp) AC Drive

140DAO84000C Quantum 开关量AC输出,16点,24-230VAC,隔离,4A/点,C

284D-FVD6P0B-N-R-3-DB-SB-EMI Cntl Mod. Variable Frequency Drive

E3F3-T11 5m 对射式，明通，NPN晶体管输出100 mA，电源：10-30VDC 直径18mm

ADAM-5052 8ch数字量输入模块

PXI-2567

PCI748

Intel S3420GP

8170-735-511

SAGP-865EV

TeKnologue PC4304B

1492-MCAA330 30 A UL489 Miniature Circuit Breaker

1494V-DH644-A NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44566BC34

CBL-3C-MP-30 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 30 feet

GF-0700 Connecting FlashCable to Fowler Mini Trimos, Mahr.

IC200TBX520 Tool box, Micro 20, QuickPanel color touch screen and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSS200 Smart Process Monitoring SPC+ server 200 KPIs

IC647NTS025 CIMPLICITY HMI Terminal Services 25 User Pack

IC693ALG220CA Conformal Coated Analog Input module, four point voltage.

IC752CBT073RR Datapanel 320T CEG w/ Advanced s/w: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. With 2Meg & Genius PC/104.

IC800VMM01LNKSE25 100 W VersaMotion servo motor (0.32 Nm)

SLC/1746 System 1746-NO8I 8 CHANNEL ANALOG CURRENT OUTPUT FOR SLC 500

Industrial Computers 6189V-DIMM256 DIMM MEMORY 256MB

Application-specific products 1403-DMA DISPLAY UNIT FOR POWERMONITOR

Operator Interface 2711-K6C14L1 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHS SUPT RENEWAL CONTRACT FOR 93012SE2400ZH

Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

20BC022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R014 Kinetix 5700 1.4kW Shunt Resistor

2711P-RDB12C PanelView Plus Display Module

280D-F12Z-10B-CR-3 ArmorStart Direct Online Starter

CQM1-DA022 2路模拟量输出单元(无需供电单元)

FPM-3190 19“TFT

PCI-6220

VTC3300-SKT

MP-945A

AIR-PWR-4400-AC

PEAK703P(LF)-HC

KTQ45/FLEX

1492-L3-B IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1492-XIMTS4024-32R Solid State Relay Dgtl Interface Module

软启动器 3RW44253BC45

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-PFBEXP065 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

Support 9361-LADDER500S SUPT RENEWAL CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-20 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 20 Ft.

IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

OC647IFGLBLCLN001M iFIX WebSpace: Additional 1User

20AD1P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANAEE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD129RA0NNN PowerFlex 129 A DC Drive

2711-ND3FRM PanelView ND3FR MED Accessory

280-PWRM22G-M10 ArmorStart Three-Phase Power Media

触摸屏---------------------------------------------------------------------------------------------------------------------------------

6ES7 355-0VH10-0AE0 带4个模拟输出的四通道闭环控制模块 FM355C

KCPI-3130

IPC-586VDH

SHT-16B-CT/CPCI

PROx 1603-G3A

3C900B-COMBO

CAN-PCI/200

DALSA VA50E-04

1492-SPM3B320-N MCB Supplementary Protector 32 A

软启动器 3RW40372BB05

BC646MBL001 Machine Edition Lite Development Suite with Proficy GlobalCare Complete

GC646TRT999 Proficy GlobalCare Complete for Viewer Runtime System

HMI-CAB-C103 CABLE PLC DIRECT DL340

IC641GTE669 Series 90 Option Disk for PS/2 Computers

IC647IFCLNTCRNK iFIX iClient Runtime (M1 Kit Part)

IC660EBA025 Electronic Assembly for IC660BBA025

IC695NIU001 RX3i NIU with two serial ports and 20K of local logic. Module requires Universal base (IC695CHSxxx) and requires Ethernet module (IC695ETM001).NIU supports all RX3i I/O modules.

IC756WRE049E-22 DataViews Runtime for Windows 25-49, Per User, English, Version 2.2

FlexLogix System 1794-IA8K CONFORMAL COATED, 85-125V AC INPUT MODULE, 16 PT

PLC-5/1771 System D1771-6.5.94 FORCE CONTROL MODULE USER MANUAL

Process Control 1757-PLXSIFE PLX HW 620 LCS SERIAL & ETHERNET QUICKBUILDER I/F

Operator Interface 2711P-B10C15B1 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, STD MEM

Support 9307-RSP32WENS SUPT RENEWAL CONTRACT FOR 9307RSP32WEN

Support GML-DUR SUPT REINSTATEMENT CONTRACT FOR GMLDU

Support F1785-L26BSERE FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300FRE RSVIEW32 WORKS 1500 (FRENCH)

RSI Software Products 9701-VWSB250DEU2 RSV SE STATION 100 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-L2MAN PLC2 A.I. SERIES MANUAL INCLUDES ADDENDUM

Motion Control 2098-IPD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA5000 DEVICENET

BC646MDA075 View Development /Runtime 75 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6114-K230#E Motor power right angle connector for B0.4/5000is or B0.5/5000is or B1/5000is or BM0.5/4000 or BM1/4000 motor

20C-DA1-A PowerFlex 700H 24V DC Control IO Board

20G1ABC770AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N114 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C4A8 PanelView Plus Terminal

6SE6440-2UC17-5AA1 0.75KW

SC-N5 380VAC/105A 55KW 110V . 220V AC 2NO+2NC

UG221H-TC4 5.7寸 TFT 16色 320*240 24VDC

SCC-AI04

PROFIBUS-PC

MRT-6320P-R

CORECO iMAGING X64-AN OC-64A0-02040

PCM-087

PWA 91\262C

1492-SPM1C040 MCB Supplementary Protector 4 A

通用型变频器 6SE6 420-2UD15-5AA1 0.55 KW，73 x 173 x 149

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT input system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO500KM eSignature Option for Historian - Enterprise Corporate Server 500000 Points (M4 Key)

IC647WFLPCA Proficy Workflow - Production Corrective Action Templates and Reports

IC694ALG223CA Input module, analog 16 point single ended, current.

IC756RDV010K-99 DV Draw Development on IRIX Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-OW16 16 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QA STEPPER MOTOR POSITIONING ASSEMBLY W/ 1771OJ,-M1

Distributed I/O 1794-OB32P 24 VDC OUTPUT MODULE, 32 POINTS

Communications 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Support 6200-AGA3S SUPT RENEWAL CONTRACT FOR 6200AGA3

Support 9358-BIZDME1S SUPT RENEWAL CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERD FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENE RSLOGIX 5 STD TO PRO UPGRADE

RSI Software Products 9301-2SE350FRU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 32K TAG

Motion Control 8720SM-005S1BAS3 SPARE PART ONLY - GMS ITEM

78004657 Target Two-Axis Motion Controller Expansion Card Kit

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT)

IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long

MTR-1235-0-A-E-0RR Stepping Motor Nema23 Double Shaft

Z44A730464-G38 Encoder right angle connector for A12/2000 or A22/2000 or A30/3000 or A40/2000 or AC12/2000 or AC12/3000 motor

20BD077A3AYNACA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC043JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D013N114 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21830 Quantum MBUS+ DROP CABLE 20' LFT-HD DE

294D-FD2P5P-G1-3 Variable Frequency Drive

S8JC-03505 NEW 220VAC，容量： 35W输出 5V ? 7A

1756-IF16 模拟量输入模块（8路差分或4路高速差分）

PXIe-6358

DAQ-2213

S5247G2NR-EFI

CONTEC PIO-32/32B(PCI) H